With the measuring system kommutator.info we offer an efficient and reliable measuring system to our customers for various measurements for the examination of commutators, anchors and shafts. The computer-assisted measuring system is conceived for the employment in laboratory and manufacturing. High accuracy (up to 0,1 micrometers), individual configuration options and extensive comparison and analysis functions ensure the suitability of commutator info. for a variety of measuring tasks.

You want to convince yourself of the efficiency of this measuring system?
Send us a sample of a complete anchor and you receive it back within a few days with the determined measuring data. Totally free of charge & withtout obligation.
Of course you are able to test the efficiency of kommutator.info also at an individual demonstration - in your office or in our office.

Mr. Zanner looks forward to your call: +49 (0)40 241896 -22

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softwareinformation

information about the measuring-station

The measuring-software

The software kommutator.info gives you the possibility to determine different geometrical parameters at armature from electric motors e.g. the segment gap , the form deviation etc.
The collected measuring data can be evaluated and exported in different reports (e.g. to Excel, pdf, HTML etc.)

screenshots (click to enlarge):

The following characteristics can be measured:

• Collection of geometrical characteristics of armature of electric motors
  • commutator:
    • true running
    • Segment gap (Lamella gap) using various analysis methods
    • form deviation of segments
    • roundness / concentricity
    • diameter
  • shaft / worm drive :
    • true running
    • roundnesst / concentricity
    • diameter
  • housing:
    • true running
    • diameter
  • commutator - housing:
    • angular deviation / angular torsion
• determine up to 8 features per test object

• measurement data can be acquired with up to 8 (or 16) length measuring probes

• graphical display of the commutator contour as animated picture or circle diagram

• toggleable display of compensation lines, segment borders and the true running curve(s)

the following Softwareversions and options are available:

• Basic Version:
  As described under "Features", although capture of angular deviation must be ordered as an extra option.

• Developer Version:
  The same as the "Basic" version but with the ability to perform comparison measurements, e.g. in acceleration tests, allowing important product development questions to be answered.

• In-process Version :
  The same as the "Basic" version, but with the capability to exchange signals with an SPC unit allowing the measurement process to be automatically started and good/bad results to be gathered. The analysis routines have been specially optimized to allow 100% testing of commutator features within a cycle time of >= 5 Seconds.

• Measurement Station Version:
  The same as the "Basic" version, but allowing the connection of up to 16 measuring probes. These can be distributed between up to 3 separate measuring devices. This allows sample-based testing on multiple production lines without retooling.

• SPC with x-s rule table for every configured feature
• A barcode reader can be connected for choosing test and entry of test object information
• Rawness measurement with the Hommeltester T500/T1000 integration of these results into the program test results
• Determining the angle difference/torsion between the commutator and the housing
• Determining the orthogonality of the commutator and shaft in front-side commutators

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DIE mess-station

Care in construction and manufacturing, as well as constant quality assurance and optimization of our measuring stations ensure highest measuring accuracy and reproducible results of measurement. Special attention we pay to the absorption of oscillations from the drive or the environment of the measuring station.
By consistent use of the unit construction system with the design of the test specimen photographs a economical expandability is reached connected with flexibility and simplest handling. Frequently necessary adjusting possibilities can be used tool-free.

Example of a measuring device (click the picture for resize)

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